Chemistry · Science General
Metallurgical Processes
1,436 Questions
This section explores key metallurgical processes including ore concentration, pyrometallurgy, and metal refining. It also covers corrosion and the properties of refractory materials. These chemistry questions are relevant for engineering and science entrance tests.
Pyrometallurgy furnacesMetal refining techniquesCorrosion protection methodsOre concentrationAuto reduction process
Metallurgical Processes Questions
D
Correct answer
Explanation
A riser, also known as a feeder, is a reservoir built into a metal casting mold to prevent cavities due to shrinkage. Most metals are less dense as a liquid than as a solid so castings shrink upon cooling, which can leave a void at the last point to solidify.
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Hydraulic washing
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Electro magnetic separation
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Froth floatation process
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Chemical Method
C
Correct answer
Explanation
This process is generally used for the concentration of sulphide ores. In this method the ore is taken in an iron tank along with a mixture of water and pine oil. The mixture is vigorously agitated by blowing compressed air. The oil forms a froth with air. The metallic ore particles get stick to the forth and rise to the surface as scum.The impurities are wetted by water and will settle down at the bottom .The froth containing the metallic ore particles is skimmed off and dried.
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Casting
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Forging
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Rolling
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Cladding
D
Correct answer
Explanation
Cladding is the bonding together of dissimilar metals. It is distinct from welding or gluing as a method to fasten the metals together. Cladding is often achieved by extruding two metals through a die as well as pressing or rolling sheets together under high pressure.
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Poling
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Liquation
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Distillation
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Oxidation
C
Correct answer
Explanation
This process is employed for purification of volatile metals like mercury, zinc and cadmium. The impure metal is heated in a retort and its vapours are separately condensed in a receiver. While the pure metal distills over, the non-volatile impurities are left behind in the retort.
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The rusting of iron
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Bursting a balloon
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The ripening of fruits
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Souring of milk
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Growth of nail
B
Correct answer
Explanation
Yes, it is a fast change. The changes which take less time are called fast changes.
A
Correct answer
Explanation
Galvanizing is the process of applying a protective zinc coating to iron or steel to prevent rusting. The zinc layer acts as a sacrificial anode, corroding preferentially to protect the underlying metal.
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iron, carbon and nickel
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iron and manganese
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iron, chromium and zinc
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iron, chromium and nickel
D
Correct answer
Explanation
Stainless steel is primarily an alloy of iron, chromium (10-30%), and nickel. Chromium provides corrosion resistance by forming a passive oxide layer, while nickel enhances strength and corrosion resistance. Carbon is present in small amounts but not a primary alloying element.
C
Correct answer
Explanation
Galvanised iron is coated with zinc through a process called galvanisation. The zinc layer protects the underlying iron from rusting by acting as a sacrificial anode. Tin is used for tin plates, lead is toxic and not used for galvanising, and chromium is used for chrome plating.
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Rusting of iron
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Tempering of iron
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Melting of iron
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Bending of iron
A
Correct answer
Explanation
Rusting of iron is a chemical change because iron reacts with oxygen and water to form iron oxide (rust), which has different chemical properties than the original iron. The other options (tempering, melting, bending) are physical changes that don't alter chemical composition.
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zinc on iron
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aluminium on iron
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tin on iron
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copper on iron
A
Correct answer
Explanation
Galvanization is the process of applying a protective zinc coating to iron or steel. Zinc corrodes preferentially to iron (sacrificial protection), preventing rust. The claimed answer is correct.
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Only P
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P and Q
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Only R
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Q and R
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R and S
D
Correct answer
Explanation
This option is correct because calcination is the process of heating the ores strongly in the absence of air and roasting is the process of heating the ores strongly in the presence of excess air.
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Barium chromate
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Barium ferrate
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Barium nitrate
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Barium oxalate
A
Correct answer
Explanation
Barium chromate is a fine light yellow powder with the formula BaCrO4. It is an oxidizing agent, and produces a green flame when heated, the result of barium ions. It is used as a corrosion inhibitor to prevent electrochemical corrosion at the joints of dissimilar metals.
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barium acetate
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barium borate
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barium carbonate
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barium chlorate
C
Correct answer
Explanation
Barium carbonate (BaCO3), also known as witherite, is a chemical compound used in rat poison, bricks, ceramic glazes and cement. Witherite crystallises in the orthorhombic system. It is widely used in the ceramics industry as an ingredient in glazes. It acts as a flux, a matting and crystallising agent and combines with certain colouring oxides to produce unique colours not easily attainable by other means.
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Mond’s process
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Parker’s and Pattinson’s process
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Carter's process
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Haber’s process
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None of these
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Wet process
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Van-Arkel process
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Serpeck's process
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Carter's process
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None of these