Chemistry · Science General

Metallurgical Processes

1,436 Questions

This section explores key metallurgical processes including ore concentration, pyrometallurgy, and metal refining. It also covers corrosion and the properties of refractory materials. These chemistry questions are relevant for engineering and science entrance tests.

Pyrometallurgy furnacesMetal refining techniquesCorrosion protection methodsOre concentrationAuto reduction process

Metallurgical Processes Questions

Multiple choice
  1. Hydraulic washing

  2. Electro magnetic separation

  3. Froth floatation process

  4. Chemical Method

Reveal answer Fill a bubble to check yourself
C Correct answer
Explanation

This process is generally used for the concentration of sulphide ores. In this method the ore is taken in an iron tank along with a mixture of water and pine oil. The mixture is vigorously agitated by blowing compressed air. The oil forms a froth with air. The metallic ore particles get stick to the forth and rise to the surface as scum.The impurities are wetted by water and will settle down at the bottom .The froth containing the metallic ore particles is skimmed off and dried.

Multiple choice
  1. Casting

  2. Forging

  3. Rolling

  4. Cladding

Reveal answer Fill a bubble to check yourself
D Correct answer
Explanation

Cladding is the bonding together of dissimilar metals. It is distinct from welding or gluing as a method to fasten the metals together. Cladding is often achieved by extruding two metals through a die as well as pressing or rolling sheets together under high pressure.

Multiple choice
  1. Poling

  2. Liquation

  3. Distillation

  4. Oxidation

Reveal answer Fill a bubble to check yourself
C Correct answer
Explanation

This process is employed for purification of volatile metals like mercury, zinc and cadmium. The impure metal is heated in a retort and its vapours are separately condensed in a receiver. While the pure metal distills over, the non-volatile impurities are left behind in the retort.

Multiple choice
  1. Zinc

  2. Copper

  3. Cadmium

  4. Tin

Reveal answer Fill a bubble to check yourself
A Correct answer
Explanation

Galvanizing is the process of applying a protective zinc coating to iron or steel to prevent rusting. The zinc layer acts as a sacrificial anode, corroding preferentially to protect the underlying metal.

Multiple choice
  1. iron, carbon and nickel

  2. iron and manganese

  3. iron, chromium and zinc

  4. iron, chromium and nickel

Reveal answer Fill a bubble to check yourself
D Correct answer
Explanation

Stainless steel is primarily an alloy of iron, chromium (10-30%), and nickel. Chromium provides corrosion resistance by forming a passive oxide layer, while nickel enhances strength and corrosion resistance. Carbon is present in small amounts but not a primary alloying element.

Multiple choice
  1. tin

  2. lead

  3. zinc

  4. chromium

Reveal answer Fill a bubble to check yourself
C Correct answer
Explanation

Galvanised iron is coated with zinc through a process called galvanisation. The zinc layer protects the underlying iron from rusting by acting as a sacrificial anode. Tin is used for tin plates, lead is toxic and not used for galvanising, and chromium is used for chrome plating.

Multiple choice
  1. Rusting of iron

  2. Tempering of iron

  3. Melting of iron

  4. Bending of iron

Reveal answer Fill a bubble to check yourself
A Correct answer
Explanation

Rusting of iron is a chemical change because iron reacts with oxygen and water to form iron oxide (rust), which has different chemical properties than the original iron. The other options (tempering, melting, bending) are physical changes that don't alter chemical composition.

Multiple choice
  1. zinc on iron

  2. aluminium on iron

  3. tin on iron

  4. copper on iron

Reveal answer Fill a bubble to check yourself
A Correct answer
Explanation

Galvanization is the process of applying a protective zinc coating to iron or steel. Zinc corrodes preferentially to iron (sacrificial protection), preventing rust. The claimed answer is correct.

Multiple choice
  1. Only P

  2. P and Q

  3. Only R

  4. Q and R

  5. R and S

Reveal answer Fill a bubble to check yourself
D Correct answer
Explanation

This option is correct because calcination is the process of heating the ores strongly in the absence of air and roasting is the process of heating the ores strongly in the presence of excess air.

Multiple choice
  1. Barium chromate

  2. Barium ferrate

  3. Barium nitrate

  4. Barium oxalate

Reveal answer Fill a bubble to check yourself
A Correct answer
Explanation

Barium chromate is a fine light yellow powder with the formula BaCrO4. It is an oxidizing agent, and produces a green flame when heated, the result of barium ions. It is used as a corrosion inhibitor to prevent electrochemical corrosion at the joints of dissimilar metals.

Multiple choice
  1. barium acetate

  2. barium borate

  3. barium carbonate

  4. barium chlorate

Reveal answer Fill a bubble to check yourself
C Correct answer
Explanation

Barium carbonate (BaCO3), also known as witherite, is a chemical compound used in rat poison, bricks, ceramic glazes and cement. Witherite crystallises in the orthorhombic system. It is widely used in the ceramics industry as an ingredient in glazes. It acts as a flux, a matting and crystallising agent and combines with certain colouring oxides to produce unique colours not easily attainable by other means.