Chemistry · Science General
Metallurgical Processes
1,403 Questions
This section explores key metallurgical processes including ore concentration, pyrometallurgy, and metal refining. It also covers corrosion and the properties of refractory materials. These chemistry questions are relevant for engineering and science entrance tests.
Pyrometallurgy furnacesMetal refining techniquesCorrosion protection methodsOre concentrationAuto reduction process
Metallurgical Processes Questions
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Pb3O4
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Pb2O3
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PbO2
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Na2PO2
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None of these
A
Correct answer
Explanation
This option is correct because when yellow lead monoxide is heated in a current of air to about 3400C for several hours, red lead is obtained.
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Winkler's method
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Alexander's method
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Stock's method
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Merk's method
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None of these
A
Correct answer
Explanation
This option is correct because germanium oxide gives red heat in a current of H2 at 540oC, to give pure germanium.
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Hydrogen corrosion
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Bacterial anaerobic corrosion
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Flow-accelerated corrosion
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Galvanic corrosion
A
Correct answer
Explanation
Hydrogen corrosion is a form of metal corrosion occurring in the presence of anoxic water. Hydrogen corrosion involves a redox reaction that reduces hydrogen ions, forming molecular hydrogen.
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Intergranular corrosion
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Biogenic sulfide corrosion
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Hot corrosion
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Crevice corrosion
A
Correct answer
Explanation
Intergranular corrosion (IGC), also known as intergranular attack (IGA), is a form of corrosion where the boundaries of crystallites of the material are more susceptible to corrosion than their insides.
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Erosion corrosion
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Exfoliation corrosion
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Tribocorrosion
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Microbial corrosion
D
Correct answer
Explanation
Microbial corrosion, also called bacterial corrosion, bio-corrosion, microbiologically-influenced corrosion, or microbially-induced corrosion (MIC), is corrosion caused or promoted by microorganisms, usually chemoautotrophs. It can apply to both metals and non-metallic materials.
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corrosion fatigue
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stress corrosion cracking
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corrosion in space
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corrosion monitoring
B
Correct answer
Explanation
Stress corrosion cracking (SCC) is the unexpected sudden failure of normally ductile metals subjected to a tensile stress in a corrosive environment, especially at elevated temperature in the case of metals.
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red plague
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galvanic anode
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micro pitting
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metal dusting
C
Correct answer
Explanation
Micro pitting is a fatigue failure of the surface of a material commonly seen in rolling bearings and gears. It is also known as grey staining, micro spalling or frosting.
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Green death
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Fougerite
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Rusticle
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Stalactite
A
Correct answer
Explanation
Green death is a solution used to test the resistance to corrosion of metals. It consists of 11.9% sulfuric acid, 1.3% hydrochloric acid, 1% Iron(III) chloride and 1% Copper(II) chloride boiling at 103°C.
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calcium carbonate
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sodium carbonate
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sodium acetate
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potassium cyanide
D
Correct answer
Explanation
Potassium cyanide is an inorganic compound with the formula KCN. This colorless crystalline compound, similar in appearance to sugar, is highly soluble in water. Most KCN is used in gold mining, organic synthesis, and electroplating. Smaller applications include jewellery for chemical gilding and buffing.
D
Correct answer
Explanation
A riser, also known as a feeder, is a reservoir built into a metal casting mold to prevent cavities due to shrinkage. Most metals are less dense as a liquid than as a solid so castings shrink upon cooling, which can leave a void at the last point to solidify.
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Hydraulic washing
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Electro magnetic separation
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Froth floatation process
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Chemical Method
C
Correct answer
Explanation
This process is generally used for the concentration of sulphide ores. In this method the ore is taken in an iron tank along with a mixture of water and pine oil. The mixture is vigorously agitated by blowing compressed air. The oil forms a froth with air. The metallic ore particles get stick to the forth and rise to the surface as scum.The impurities are wetted by water and will settle down at the bottom .The froth containing the metallic ore particles is skimmed off and dried.
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Casting
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Forging
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Rolling
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Cladding
D
Correct answer
Explanation
Cladding is the bonding together of dissimilar metals. It is distinct from welding or gluing as a method to fasten the metals together. Cladding is often achieved by extruding two metals through a die as well as pressing or rolling sheets together under high pressure.
D
Correct answer
Explanation
Vents are the additional channels that provide an escape for gases generated during the pour.
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Poling
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Liquation
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Distillation
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Oxidation
C
Correct answer
Explanation
This process is employed for purification of volatile metals like mercury, zinc and cadmium. The impure metal is heated in a retort and its vapours are separately condensed in a receiver. While the pure metal distills over, the non-volatile impurities are left behind in the retort.
A
Correct answer
Explanation
Galvanizing is the process of applying a protective zinc coating to iron or steel to prevent rusting. The zinc layer acts as a sacrificial anode, corroding preferentially to protect the underlying metal.