Chemistry · Science General
Metallurgical Processes
1,436 Questions
This section explores key metallurgical processes including ore concentration, pyrometallurgy, and metal refining. It also covers corrosion and the properties of refractory materials. These chemistry questions are relevant for engineering and science entrance tests.
Pyrometallurgy furnacesMetal refining techniquesCorrosion protection methodsOre concentrationAuto reduction process
Metallurgical Processes Questions
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loose packing at joints
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defect in gauge and alignment
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defect in cross level joints
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any of the above
D
Correct answer
Explanation
Kinks in rails can form due to various defects: loose packing at joints allows movement, gauge/alignment defects cause stress concentrations, and cross-level issues at joints create irregularities. All three factors (options A, B, C) can contribute to kink formation, making option D the comprehensive correct answer.
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cathodic modification
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cathodic protection rectifiers
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chrome plating
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electroplating
A
Correct answer
Explanation
Cathodic modification is the retardation of anodic reaction as the result of an increase in the ability of an alloy to be passivated by the introduction of an active cathode into the alloy e.g., the alloying of stainless steel and titanium with platinum group metals
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Anodic protection
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Cathodic protection
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Anodizing
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Bethanization
D
Correct answer
Explanation
Bethanization is a process to protect steel from corrosion by plating it with zinc.
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Galvanization
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Parkerizing
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Passivation
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Quench polish quench
C
Correct answer
Explanation
In the context of corrosion, passivation is the spontaneous formation of a hard non-reactive surface film that inhibits further corrosion. This layer is usually an oxide or nitride that is a few nanometers thick.
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The Castner process
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The Castner-Kellner process
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The Chloralkali process
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The Hall-Héroult process
D
Correct answer
Explanation
The Hall-Héroult process is the major industrial process for the production of aluminium. It involves dissolving alumina in molten cryolite, and electrolysing the molten salt bath to obtain pure aluminium metal.
B
Correct answer
Explanation
The passive voice should use the past participle 'used', not the present participle 'using'. The metal is not doing the using - it is being used by others. The correct phrase is 'the metal used in this particular model' or 'the metal that was used in this particular model'.
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by excessive cooling
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by exchange of solvent
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by hydrolysis
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by reduction
D
Correct answer
Explanation
A number of metals such as silver, gold and platinum, have been obtained in colloidal state by treating the aqueous solution of their salts, with a suitable reducing agent such as formaldehyde, phenyl hydrazine, hydrogen peroxide, stannous chloride etc.
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Boiling finely powdered colemanite ore with sodium carbonate
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Dissolving finely powdered colemanite in boiling water and subsequently passing SO2 gas
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Direlty fusing boron with NaOH
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Reduction of potassium tetrafluoroborate by aluminium
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None of these
A
Correct answer
Explanation
This option is correct because the finely powdered colemanite ore is usually boiled with sodium carbonate to obtain sodium borax and sodium metaborate.
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Winkler's method
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Alexander's method
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Stock's method
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Merk's method
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None of these
A
Correct answer
Explanation
This option is correct because germanium oxide gives red heat in a current of H2 at 540oC, to give pure germanium.
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Hydrogen corrosion
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Bacterial anaerobic corrosion
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Flow-accelerated corrosion
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Galvanic corrosion
A
Correct answer
Explanation
Hydrogen corrosion is a form of metal corrosion occurring in the presence of anoxic water. Hydrogen corrosion involves a redox reaction that reduces hydrogen ions, forming molecular hydrogen.
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Intergranular corrosion
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Biogenic sulfide corrosion
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Hot corrosion
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Crevice corrosion
A
Correct answer
Explanation
Intergranular corrosion (IGC), also known as intergranular attack (IGA), is a form of corrosion where the boundaries of crystallites of the material are more susceptible to corrosion than their insides.
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Erosion corrosion
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Exfoliation corrosion
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Tribocorrosion
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Microbial corrosion
D
Correct answer
Explanation
Microbial corrosion, also called bacterial corrosion, bio-corrosion, microbiologically-influenced corrosion, or microbially-induced corrosion (MIC), is corrosion caused or promoted by microorganisms, usually chemoautotrophs. It can apply to both metals and non-metallic materials.
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corrosion fatigue
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stress corrosion cracking
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corrosion in space
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corrosion monitoring
B
Correct answer
Explanation
Stress corrosion cracking (SCC) is the unexpected sudden failure of normally ductile metals subjected to a tensile stress in a corrosive environment, especially at elevated temperature in the case of metals.
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red plague
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galvanic anode
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micro pitting
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metal dusting
C
Correct answer
Explanation
Micro pitting is a fatigue failure of the surface of a material commonly seen in rolling bearings and gears. It is also known as grey staining, micro spalling or frosting.
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Green death
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Fougerite
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Rusticle
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Stalactite
A
Correct answer
Explanation
Green death is a solution used to test the resistance to corrosion of metals. It consists of 11.9% sulfuric acid, 1.3% hydrochloric acid, 1% Iron(III) chloride and 1% Copper(II) chloride boiling at 103°C.