Chemistry · Science General
Metallurgical Processes
1,403 Questions
This section explores key metallurgical processes including ore concentration, pyrometallurgy, and metal refining. It also covers corrosion and the properties of refractory materials. These chemistry questions are relevant for engineering and science entrance tests.
Pyrometallurgy furnacesMetal refining techniquesCorrosion protection methodsOre concentrationAuto reduction process
Metallurgical Processes Questions
-
Due to electroplating
-
Due to shining of metal
-
Due to shining atoms
-
Due to electrolysis
A
Correct answer
Explanation
Due to electroplating, a brand new bicycle has shining handlebar and wheel rims.
-
Hot rolling
-
Cold rolling
-
Flat rolling
-
Foil rolling
A
Correct answer
Explanation
Hot rolling is a metalworking process that occurs above the recrystallization temperature of the material. After the grains deform during processing, they recrystallize, which maintains an equiaxed microstructure and prevents the metal from work hardening.
-
Annealing
-
Precipitation hardening
-
Quenching
-
Tempering
C
Correct answer
Explanation
Quenching is the rapid cooling of a workpiece to obtain certain material properties.
-
Electric arc furnace
-
Induction furnace
-
Reverberatory furnace
-
Puddling furnace
D
Correct answer
Explanation
The puddling furnace is a metalmaking technology used to make wrought iron or steel from the pig iron produced in a blast furnace. The furnace is constructed to pull the hot air over the iron without it coming into direct contact with the fuel. The major advantage of this system is keeping the impurities of the fuel separated from the charge.
-
Powder metallurgy
-
Archaeometallurgy
-
Pyrometallurgy
-
Carbonyl metallurgy
C
Correct answer
Explanation
Pyrometallurgy is a branch of extractive metallurgy. It consists of the thermal treatment of minerals and metallurgical ores and concentrates to bring about physical and chemical transformations in the materials to enable recovery of valuable metals.
-
Drying
-
Calcining
-
Roasting
-
Smelting
B
Correct answer
Explanation
Calcining is thermal decomposition of a material. Examples include decomposition of hydrates such as ferric hydroxide in to ferric oxide and water vapour, or decomposition of calcium carbonate in to calcium oxide and carbon dioxide and or of iron carbonate in to iron oxide.
-
Sulphuric acid
-
Hydrochloric acid
-
Acetic acid
-
Nitric acid
-
Carbonic acid
B
Correct answer
Explanation
This is the correct option. Hydrochloric acid is used for removing oxide film from steel objects.
-
Boron nitride
-
Boron trioxide
-
Boron trichloride
-
Boron trifluoride
C
Correct answer
Explanation
Boron trichloride, BCl3 is a valuable reagent in organic synthesis. It is a starting material for the production of elemental boron. It is also used in the refining of aluminium, magnesium, zinc and copper alloys to remove nitrides, carbides, and oxides from molten metal.
-
loose packing at joints
-
defect in gauge and alignment
-
defect in cross level joints
-
any of the above
D
Correct answer
Explanation
Kinks in rails can form due to various defects: loose packing at joints allows movement, gauge/alignment defects cause stress concentrations, and cross-level issues at joints create irregularities. All three factors (options A, B, C) can contribute to kink formation, making option D the comprehensive correct answer.
-
cathodic modification
-
cathodic protection rectifiers
-
chrome plating
-
electroplating
A
Correct answer
Explanation
Cathodic modification is the retardation of anodic reaction as the result of an increase in the ability of an alloy to be passivated by the introduction of an active cathode into the alloy e.g., the alloying of stainless steel and titanium with platinum group metals
-
Anodic protection
-
Cathodic protection
-
Anodizing
-
Bethanization
D
Correct answer
Explanation
Bethanization is a process to protect steel from corrosion by plating it with zinc.
-
Galvanization
-
Parkerizing
-
Passivation
-
Quench polish quench
C
Correct answer
Explanation
In the context of corrosion, passivation is the spontaneous formation of a hard non-reactive surface film that inhibits further corrosion. This layer is usually an oxide or nitride that is a few nanometers thick.
-
The Castner process
-
The Castner-Kellner process
-
The Chloralkali process
-
The Hall-Héroult process
D
Correct answer
Explanation
The Hall-Héroult process is the major industrial process for the production of aluminium. It involves dissolving alumina in molten cryolite, and electrolysing the molten salt bath to obtain pure aluminium metal.
-
by excessive cooling
-
by exchange of solvent
-
by hydrolysis
-
by reduction
D
Correct answer
Explanation
A number of metals such as silver, gold and platinum, have been obtained in colloidal state by treating the aqueous solution of their salts, with a suitable reducing agent such as formaldehyde, phenyl hydrazine, hydrogen peroxide, stannous chloride etc.
-
Boiling finely powdered colemanite ore with sodium carbonate
-
Dissolving finely powdered colemanite in boiling water and subsequently passing SO2 gas
-
Direlty fusing boron with NaOH
-
Reduction of potassium tetrafluoroborate by aluminium
-
None of these
A
Correct answer
Explanation
This option is correct because the finely powdered colemanite ore is usually boiled with sodium carbonate to obtain sodium borax and sodium metaborate.