Chemistry · Science General

Metallurgical Processes

1,403 Questions

This section explores key metallurgical processes including ore concentration, pyrometallurgy, and metal refining. It also covers corrosion and the properties of refractory materials. These chemistry questions are relevant for engineering and science entrance tests.

Pyrometallurgy furnacesMetal refining techniquesCorrosion protection methodsOre concentrationAuto reduction process

Metallurgical Processes Questions

Multiple choice
  1. Hot rolling

  2. Cold rolling

  3. Flat rolling

  4. Foil rolling

Reveal answer Fill a bubble to check yourself
A Correct answer
Explanation

Hot rolling is a metalworking process that occurs above the recrystallization temperature of the material. After the grains deform during processing, they recrystallize, which maintains an equiaxed microstructure and prevents the metal from work hardening.

Multiple choice
  1. Electric arc furnace

  2. Induction furnace

  3. Reverberatory furnace

  4. Puddling furnace

Reveal answer Fill a bubble to check yourself
D Correct answer
Explanation

The puddling furnace is a metalmaking technology used to make wrought iron or steel from the pig iron produced in a blast furnace. The furnace is constructed to pull the hot air over the iron without it coming into direct contact with the fuel. The major advantage of this system is keeping the impurities of the fuel separated from the charge.

Multiple choice
  1. Powder metallurgy

  2. Archaeometallurgy

  3. Pyrometallurgy

  4. Carbonyl metallurgy

Reveal answer Fill a bubble to check yourself
C Correct answer
Explanation

Pyrometallurgy is a branch of extractive metallurgy. It consists of the thermal treatment of minerals and metallurgical ores and concentrates to bring about physical and chemical transformations in the materials to enable recovery of valuable metals.

Multiple choice
  1. Boron nitride

  2. Boron trioxide

  3. Boron trichloride

  4. Boron trifluoride

Reveal answer Fill a bubble to check yourself
C Correct answer
Explanation

Boron trichloride, BCl3 is a valuable reagent in organic synthesis. It is a starting material for the production of elemental boron. It is also used in the refining of aluminium, magnesium, zinc and copper alloys to remove nitrides, carbides, and oxides from molten metal.

Multiple choice
  1. loose packing at joints

  2. defect in gauge and alignment

  3. defect in cross level joints

  4. any of the above

Reveal answer Fill a bubble to check yourself
D Correct answer
Explanation

Kinks in rails can form due to various defects: loose packing at joints allows movement, gauge/alignment defects cause stress concentrations, and cross-level issues at joints create irregularities. All three factors (options A, B, C) can contribute to kink formation, making option D the comprehensive correct answer.

Multiple choice
  1. cathodic modification

  2. cathodic protection rectifiers

  3. chrome plating

  4. electroplating

Reveal answer Fill a bubble to check yourself
A Correct answer
Explanation

Cathodic modification is the retardation of anodic reaction as the result of an increase in the ability of an alloy to be passivated by the introduction of an active cathode into the alloy e.g., the alloying of stainless steel and titanium with platinum group metals

Multiple choice
  1. The Castner process

  2. The Castner-Kellner process

  3. The Chloralkali process

  4. The Hall-Héroult process

Reveal answer Fill a bubble to check yourself
D Correct answer
Explanation

The Hall-Héroult process is the major industrial process for the production of aluminium. It involves dissolving alumina in molten cryolite, and electrolysing the molten salt bath to obtain pure aluminium metal.

Multiple choice
  1. by excessive cooling

  2. by exchange of solvent

  3. by hydrolysis

  4. by reduction

Reveal answer Fill a bubble to check yourself
D Correct answer
Explanation

A number of metals such as silver, gold and platinum, have been obtained in colloidal state by treating the aqueous solution of their salts, with a suitable reducing agent such as formaldehyde, phenyl hydrazine, hydrogen peroxide, stannous chloride etc.

Multiple choice
  1. Boiling finely powdered colemanite ore with sodium carbonate

  2. Dissolving finely powdered colemanite in boiling water and subsequently passing SO2 gas

  3. Direlty fusing boron with NaOH

  4. Reduction of potassium tetrafluoroborate by aluminium

  5. None of these

Reveal answer Fill a bubble to check yourself
A Correct answer
Explanation

This option is correct because the finely powdered colemanite ore is usually boiled with sodium carbonate to obtain sodium borax and sodium metaborate.