Chemistry · Science General

Metallurgical Processes

1,403 Questions

This section explores key metallurgical processes including ore concentration, pyrometallurgy, and metal refining. It also covers corrosion and the properties of refractory materials. These chemistry questions are relevant for engineering and science entrance tests.

Pyrometallurgy furnacesMetal refining techniquesCorrosion protection methodsOre concentrationAuto reduction process

Metallurgical Processes Questions

Multiple choice
  1. tin

  2. lead

  3. zinc

  4. chromium

Reveal answer Fill a bubble to check yourself
C Correct answer
Explanation

Galvanisation is the process of applying a protective zinc coating to iron or steel to prevent rusting. Zinc acts as a sacrificial anode, oxidizing preferentially to iron, and also forms a protective layer of zinc carbonate that prevents atmospheric corrosion.

Multiple choice
  1. without any change in the weight of the nail

  2. with an increase in the weight of the nail

  3. with a decrease in the weight of the nail

  4. without any change in the colour or weight of the nail

Reveal answer Fill a bubble to check yourself
B Correct answer
Explanation

When iron rusts, it combines with oxygen from air to form iron oxide (Fe2O3). Since oxygen atoms add to the iron, the total mass increases. This follows the law of conservation of mass - the nail's weight increases by the mass of oxygen atoms that bond with iron.

Multiple choice
  1. Only A

  2. Only B

  3. Only C

  4. A and B

  5. B and C

Reveal answer Fill a bubble to check yourself
A Correct answer
Explanation

A. Mild steel contains 0.15% to 0.30% of carbon. Medium steel has 0.30% to 0.60% of carbon. B. Promoted iron is used as the catalyst in the Haber-Bosch process for the making of NH3. C. Mild steel is malleable and can be bent or machined. This is hardened (tempered) by heating to red heat and quenched by plunging into water or oil.

Multiple choice
  1. Only P

  2. Only Q

  3. Only R

  4. P and Q

  5. Q and R

Reveal answer Fill a bubble to check yourself
D Correct answer
Explanation

P. The Parkes process, patented in 1850 uses zinc to form a material which the silver enters. This floats on the lead and can be skimmed off.
Q. The Pattinson process was patented by its inventor, Hugh Lee Pattinson, in 1833. It depended on well-known material properties; essentially that lead and silver melt at different temperatures. The equipment consisted of a row of about 8-9 iron pots, which could be heated from below. Argentiferous lead was charged to the central pot and melted. This was then allowed to cool, as the lead solidified, it was skimmed off and moved to the next pot in one direction, and the remaining metal was then transferred to the next pot in the opposite direction. The process was repeated in the pots successively, and resulted in lead accumulating in the pot at one end and silver on the other end. R. Fire process- The initial product of copper smelting was impure black copper, which was then repeatedly melted to purify it, alternately oxidising and reducing it. In one of the melting stages, lead was added. Gold and silver preferentially dissolved in this, thus providing a means of recovering these precious metals. To produce purer copper suitable for making copper plates or hollow-ware, further melting processes were undertaken, using charcoal as fuel. The repeated application of such fire-refining processes was capable of producing copper that was 99.25% pure.

Multiple choice
  1. Cast iron

  2. Pig iron

  3. Wrought iron

  4. Steel

  5. -

Reveal answer Fill a bubble to check yourself
C Correct answer
Explanation

It usually contains less than 0.1 percent carbon and 1 or 2 percent slag. So, it is the purest form of iron.

Multiple choice
  1. Hardening the surface of steel

  2. Hardening the steel

  3. Softening the steel

  4. Softening the surface of steel

  5. -

Reveal answer Fill a bubble to check yourself
A Correct answer
Explanation

Nitriding is a heat treating process that diffuses nitrogen into the surface of a metal to create a case hardened surface.

Multiple choice
  1. Specific heat of iron and brass is the reason for this

  2. Their coefficient of linear expansion is different

  3. When heated, their temperature do not remain the same

  4. Iron and brass become soft when heated

Reveal answer Fill a bubble to check yourself
B Correct answer
Explanation

A bi-metal rod bends when heated because the two metals have different coefficients of linear expansion. One metal expands more than the other for the same temperature increase, causing the composite rod to curve toward the side with less expansion. This principle is used in thermostats and temperature-control devices.

Multiple choice
  1. Only 1

  2. Only 2

  3. Only 3

  4. 1 and 2

  5. 2 and 3

Reveal answer Fill a bubble to check yourself
B Correct answer
Explanation

This option is correct because Technetium (99Tc) was the first man-made element with radioactive property. All known isotopes of technetium (includes 97Tc, 98Tc) have radioactive properties. It is one of the fission products of uranium. It is obtained by spent fuel rods in nuclear reactors.

Multiple choice
  1. Only 1

  2. Only 2

  3. Only 3

  4. 1 and 2

  5. 2 and 3

Reveal answer Fill a bubble to check yourself
D Correct answer
Explanation

Correct answer. CuCl2 is used as a catalyst in Deacon process for the preparation of Cl2 from HCl. CuCl, in an aqueous solution, forms Cu ions, which possess no colour due to the presence of completely filled d-orbitals.

Multiple choice
  1. Only 1

  2. 2 and 3

  3. 3 and 4

  4. 1, 2 and 3

  5. 2, 3 and 4

Reveal answer Fill a bubble to check yourself
B Correct answer
Explanation

This option is correct because Zn is used as a coating material to prevent the corrosion of Fe. Cd metal absorbs neutrons very well, and is used to make control rods in nuclear reactors.